How to change your brake pads, brake pad hardware, and rotors on your Touareg




Step 1. Buy your parts from Geoff at Alretta Truck Parts




Step 2. Remove lug bolt caps with hi-tech tool supplied by VW




Step 3. Loosen lug bolts with lug wrench and even more hi-tech tool supplied by VW




Step 4. Jack up your treg. For safety's sake you should use jack stands...
I like to live dangerously so I just used the floor jack.




Step 5. Remove lug bolts




Step 6. If you wheel is frozen to the rotor, beat that fool with a mallet!




Step 7. Move this obnoxious line out of your way by removing it from its harness




Step 8. Slap your 16mm triple-square in the caliper bolt and prepare for the battle of a lifetime.

This puny thing is what caused you all of that hassle.

Remove the second bolt.




Step 9. Remove the e-brake adjuster doodad with a 5mm triple-square

Hang on to this, you will need it later




Step 10. Remove the rotor retention bolt with a T-50 torx bit

You can chuck this thing. What's that? You don't have a spare? Go back to step 1.




Step 11. Remove the rotor, if it is tight, see step 6




Step 12. Remove the cotter pin from the brake caliper hardware with some needle nose pliers

You can chuck this thing too




Step 13. Remove the pin that holds the brake hardware in place.

You can try to knock it out with a makeshift punch

You can try vise grips

You can try pressing down on the spring while pulling with vise grips

I found that best way to remove the pin is to curse profusely with spittle flying out of your mouth
Great Success!




Step 14. Disconnect the old brake wear sensor




Yep, definitely needed to replace them




Step 15. Depress all 4 of the pistons. You can use your thumb

Or you can use a C clamp if you are a weakling. I used a C clamp




Step 16. Put your parts together like the old ones




Step 17. Clean these




Step 18. Lube these




Step 19+. Install your new parts, essentially the reverse of removal